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Plastic Processing Heater Cooler Mixer

Name: Plastic Processing Heater Cooler Mixer
Brand: Raj Industries
Price: 700000.0 INR
Availability: InStock

Price 700000.0 INR/ Unit

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MOQ : 1 Unit

Plastic Processing Heater Cooler Mixer Specification

Type
Plastic Processing Heater Cooler Mixer

Material
Mild Steel / Stainless Steel (as per requirement)

Capacity
Available in 50 kg/hr to 500 kg/hr models

Computerized
No

Automatic Grade
Semi-Automatic / Automatic (as per configuration)

Voltage
380-440V

Frequency (MHz)
50-60 Hz

Size
Customizable as per model

Width
Depends on model, approximately 900 mm - 1500 mm

Weight
600 kg to 2000 kg (model dependent)

Dimension (L*W*H)
Approx. 2500mm x 1400mm x 2100mm

Control Panel
PLC based automatic control (optional)

Safety Features
Overload protection, safety interlocks

Batch Mixing Time
8 - 12 minutes (heater), 10 - 15 minutes (cooler)

Heater Type
Tubular/ceramic surface heater

Application
PVC, UPVC, CPVC, PP & PE granules and powder mixing

Motor Power
Up to 60 HP depending on machine size

Liner Material
Stainless Steel 304 / 316 (optional)

Mixing Chamber Material
High-grade steel with anti-corrosive coating

Discharge Method
Pneumatic or manual discharge option

Cooling System Type
Integrated water cooling jacket

Plastic Processing Heater Cooler Mixer Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-7 Days

About Plastic Processing Heater Cooler Mixer

The Plastic Processing Heater Cooler Mixer is a high-performance industrial mixing system specially designed for heating, cooling, and homogeneous blending of plastic raw materials, PVC resin, additives, stabilizers, fillers, pigments, and compounds. This machine combines a high-speed heating mixer with a cooling mixer to ensure efficient material preparation and consistent product quality for plastic processing applications.

The heating mixer rapidly blends materials through high-speed rotating blades, generating frictional heat that ensures uniform dispersion of additives and ingredients. Once the desired mixing temperature is reached, the material is automatically discharged into the cooling mixer, where it is cooled quickly to prevent agglomeration and maintain free-flowing properties. This process improves compound quality, reduces processing time, and enhances production efficiency.

Product Details

Parameter	Details
Product Name	Plastic Processing Heater Cooler Mixer
Machine Type	Hot & Cold Mixing System
Application	Plastic Material Mixing & Compounding
Suitable Materials	PVC Resin, Plastic Powder, CaCO3, Additives, Pigments
Mixing Method	High-Speed Heating & Cooling
Mixer Material	Stainless Steel Contact Parts
Cooling System	Water Cooling
Discharge System	Automatic Pneumatic Discharge
Automation Grade	Automatic
Voltage	415 V
Frequency	50 Hz
Power Source	Electric
Control System	PLC / Electrical Control Panel
Condition	New

Key Features

High-Speed Mixing Performance
Uniform Material Blending
Fast Heating and Cooling Cycle
Automatic Material Transfer System
Heavy Duty Construction
Stainless Steel Mixing Chamber
Digital Temperature Monitoring
Energy Efficient Operation
Low Maintenance Cost
Continuous Production Capability
Easy Cleaning and Operation
Long Service Life

Applications

PVC Pipe Manufacturing Plants
PVC Profile Production
PVC Cable Compound Production
Plastic Extrusion Industry
Plastic Recycling Plants
WPC Compound Manufacturing
Masterbatch Production
Plastic Granule Processing
Chemical Powder Mixing

Advantages

Excellent Mixing Consistency
Reduced Processing Time
Better Compound Quality
Higher Production Efficiency
Uniform Additive Dispersion
Reduced Material Waste
Lower Labor Requirements
Reliable and Stable Performance

Advanced Control and Discharge Options

This mixer supports both pneumatic and manual discharge methods, enabling flexible operation to match your facility's workflow. The optional PLC-based control panel streamlines batch management, ensuring precise process oversight and consistent output across batches, even at large production volumes.

Enhanced Mixing Performance and Safety

Equipped with a powerful motor up to 60 HP, overload protection, and safety interlocks, this machine combines strong mixing performance for tough materials with advanced safety features. Integrated heating and water-cooled cooling systems enable rapid batch processing, with mixing cycles of just 8-12 minutes for heating and 10-15 minutes for cooling.

FAQ's of Plastic Processing Heater Cooler Mixer:

Q: How does the heater and cooling system operate in the mixer?

A: The mixer uses a tubular or ceramic surface heater for rapid, uniform heating, and features an integrated water cooling jacket for efficient cooling. This combination significantly reduces batch processing time for plastic materials.

Q: What materials can be processed in this heater cooler mixer?

A: This mixer is suited for various plastic resins, including PVC, UPVC, CPVC, polypropylene (PP), and polyethylene (PE) granules and powders.

Q: When should I choose stainless steel liners for the mixing chamber?

A: Opt for stainless steel (SS 304/316) liners when processing highly corrosive or contamination-sensitive materials for greater durability and hygiene, especially in stringent production environments.

Q: Where can the mixer's discharge system be applied?

A: Both pneumatic and manual discharge options can be integrated into your workflow, making them suitable for different scales of plastic processing facilities and levels of production automation.

Q: What is the typical batch mixing time for this machine?

A: Batch mixing takes approximately 8-12 minutes during the heating phase, and 10-15 minutes in the cooling phase, depending on the material type and batch size.

Q: How does the PLC-based control panel benefit processing operations?

A: The optional PLC-based control panel enhances automation, providing precise process control, recipe management, and improved consistency and safety during production.

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